During 2003, we completed a Micro Fiber & Micro
Duct project from San Antonio, Texas to Harwood, Texas on MCI (now
Verizon Business Solutions) right of way.
In 2004, we completed (ahead of schedule) one of
our larger Micro Fiber & Micro Duct installations between El
Paso, Texas & Tuscon, Arizona on MCI (now Verizon Business Solutions)
right of way.
In 2005, we completed a Micro Fiber & Micro
Duct project between Tuscon and Phoenix, Arizona.
In 2007 we will complete a Micro Fiber project between
Green Bay, Wisconsin and Manitowoc, Wisconsin.
Microcable Installation Trial
Fiber-Tel/Tier2 partnership on Microcable Technology
Subject: MCI 24 Fiber Cable Blowing Installation Trial
Customer: MCI – Fulshear, Texas
Test Performed by: Fiber-Tel and Tier2 Technologies
Background: Two kilometers of OFS’ 24 fiber
MCI specification microcable was shipped to Fulshear, Texas for
installation performance verification (Fig. 4). The route selected
for the field trial was a 5200 foot section between Houston and
San Antonio. A Duraline 16/12mm micro duct was installed and qualified
prior to the
trial – The microduct was marked with a red stripe (Fig. 2).
Fiber-Tel and Tier2 Technologies
provided the compressor and cable payoff equipment while Sherman & Reilly
provided the Cablejet™ blowing equipment and accessories.
Craig Burns and Steve Purcell represented MCI construction, and
Jeff Matthis, Director of MCI Operations for Texas, were present
to observe the trial along with his staff. The trial commenced at
2:00 PM on December 3, 2004 and was completed around 5:30 PM. The
cable performed as expected and installed without issue.
OFS, with assistance from Sherman & Reilly,
conducted a similar trial on Friday November 23, 2003. It is important
to note that the cable performed in a similar fashion at both
trials, further demonstrating the cables consistent installation
performance.
Summary Trial Installation: The
Cablejet™ was
set on the south end of the section where the micro duct had been
installed (Fig. 1 & 3). The equipment was set up approximately
30 feet south of the hand hole location. The cable reel was set
up so that the cable was paying off from the top and was approximately
15 feet from the Jet equipment. The micro duct was then placed in
the blowing equipment with the proper duct seal and cable seals
per the manufacturers recommendations. A single green spacer (2.3mm)
was selected based on the cable OD and Sherman and Reilly and OFS
recommendations. The duct was then proofed out by blowing a "BB"
through the duct. The duct was then pre-lubed using the recommended
quantity of micro lube and dispersed throughout the length of the
duct by blowing a sponge through the length of the duct.
Cable installation then proceeded.
The cable reel was hand turned to prevent the Jet drive from pulling
the cable from the reel (Fig. 6). The cable was pre-cleaned as
recommended by S&R with an alcohol soaked rag before entering
the Jet system. The cleaning process continued throughout the
installation. A full length of 5150 feet of cable was installed
and no issues were noted. The average blowing speed was 195 feet
per minute. A cable installation speed of 205 feet per minute
was achieved through 5150 feet at a duct pressure of 165 PSI and
a drive motor pressure of 45 PSI. There were no problems related
to the print.
The cable was coiled and left
in place so additional testing could be completed in the future
(Fig. 7). The wheel system of the Cablejet™ was inspected
at the conclusion of the trial. The wheel system was as clean
as initial setup and no print residue was observed (Fig. 8).
The line chart below summarizing the installation
performance for the cable in Fulshear, Texas as compared to the
trial installation completed at Duraline on 11/23/03.


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2004 MCI over build
El Paso to Tucson, Arizona
Micro Duct &
Micro Fiber placement.
2004 MCI over build El Paso to Tucson, Arizona
Micro Duct &
Micro Fiber placement.
2004 MCI over build El Paso to Tucson, Arizona
Micro Duct &
Micro Fiber placement.
2004 MCI over build El Paso to Tucson, Arizona
Micro Duct &
Micro Fiber placement.
2004 MCI over build El Paso to Tucson, Arizona
Micro Duct &
Micro Fiber placement.
2004 MCI over build El Paso to Tucson, Arizona
Micro Duct &
Micro Fiber placement.
2004 MCI over build El Paso to Tucson, Arizona
Micro Duct &
Micro Fiber placement.
2004 MCI over build El Paso to Tucson, Arizona
Micro Duct &
Micro Fiber placement.
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